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Machine Signal and Actuation Monitoring

Real-time acquisition of digital and analogue signals from machines, PLCs and control panels. Status, alarms and operating modes visible in PLANUUM without modifying equipment.

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Signal Reading

Acquisition of digital (ON/OFF, alarms) and analogue (4-20mA, 0-10V) signals from any industrial equipment.

No Machine Modifications

Non-intrusive interface via clamp or auxiliary connector - no production stoppage required for installation.

Real-time Status

Each machine's status (running, stopped, alarm, setup) visible on any device, anywhere.

Features

Full factory visibility without touching the equipment

Digital Inputs

Reading of dry contacts, relays and PLC outputs for status detection, cycle counting and alarms.

Analogue Inputs

4-20mA and 0-10V signal acquisition for temperature, pressure, speed and other process parameters.

Alarm Detection

Automatic alarm signal capture with timestamp and duration for reliability and MTBF analysis.

Operating Modes

Automatic identification of modes: production, setup, maintenance, planned stoppage or fault.

Vibration & Temperature

Externally mounted sensors on bearings and motors for condition monitoring and predictive maintenance.

PLC Integration

OPC-UA, Modbus RTU/TCP and MQTT communication with Siemens, Allen-Bradley, Schneider and other PLCs.

Applications

Where it applies

Production Lines

Full factory machine status on a single screen, with alarm and stoppage history.

Predictive Maintenance

Vibration, temperature and cycle trend analysis to predict failures before they happen.

SCADA Complement

Alternative or complement to existing SCADA, with PLANUUM visualisation and cloud data history.

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